Heavy Duty Truck 430 Pull Type Clutch Disc Assembly

During the design and manufacturing process, have any optimization measures been taken to improve the performance and service life of the heavy duty truck 430 pull type clutch disc assembly?

In the process of our company focusing on the design, R&D, manufacturing and sales of heavy-duty vehicle clutches, we not only strictly follow German technical standards and the concept of producing high-quality products, but also conduct a lot of research on heavy-duty truck 430 pull-type clutch plate assemblies. This technical optimization measure aims to significantly improve its performance and service life, and provide the automotive industry with more carefully crafted, cost-effective and trustworthy products.
1. Design optimization: improving performance from the source
Material selection and optimization:
In view of the working environment of the heavy duty truck 430 pull type clutch disc assembly, we select alloy materials with high strength, high wear resistance and high thermal stability as the base material to ensure that the clutch plate can still maintain excellent performance when withstanding high torque transmission and frequent friction. Mechanical properties and durability.
The introduction of advanced material composite technology, such as surface coating with a wear-resistant layer or the use of cermet composite materials, further extends the service life of the clutch plate and reduces wear and heat accumulation.
Structural design and optimization:
Advanced finite element analysis (FEA) technology is used to simulate the stress distribution of the clutch plate and optimize the structural design to ensure uniform stress distribution and reduce stress concentration points, thereby improving the overall strength and fatigue life.
Optimized heat dissipation channels and ventilation structures are designed to effectively speed up heat dissipation and avoid material performance degradation and early failure caused by overheating.
Friction coefficient and thermal stability control:
By precisely adjusting the formula and microstructure of the friction material, the stability of the friction coefficient under different temperature conditions is achieved, ensuring that the clutch can provide smooth and reliable torque transmission under different working conditions.
A unique thermal management strategy has been developed, including using materials with low thermal expansion coefficients and optimizing the contact area of ​​the friction pair, to effectively control the temperature rise during the friction process and maintain efficient operation of the clutch.
2. Manufacturing process optimization: ensuring high precision and quality
High-precision mold making:
The mold is processed using advanced numerical control machine tools (CNC) to ensure that the dimensional accuracy of the mold reaches the micron level, laying the foundation for high-precision molding of the clutch plate.
The mold material is made of high-performance alloy steel, which is heat treated to improve hardness and wear resistance, extend the service life of the mold, and ensure the stability and consistency of mass production.
Heat treatment and surface treatment process:
Precision heat treatment processes, such as quenching and tempering, are implemented to precisely control the balance of hardness and toughness of the material and improve the fatigue and wear resistance of the clutch plate.
Surface treatment technology, such as carburizing, nitriding or ion plating, enhances the hardness and corrosion resistance of the surface, reduces wear and extends service life.
Quality inspection and control:
The company has a professional testing center in the industry, equipped with a number of advanced testing equipment from Germany, Switzerland, Italy and other countries, such as ultrasonic flaw detectors, metallographic microscopes, friction and wear testing machines, etc., to analyze the material composition, microstructure, and Comprehensive testing of mechanical properties, friction characteristics, etc.
Strict process control and finished product inspection are implemented to ensure that each batch of clutch plate assemblies meets high-standard quality requirements, and the pass rate is always maintained at ≥99.8%.
3. Continuous optimization and technological innovation
Intelligent Design and Simulation:
AI-assisted design and simulation software are used to continuously optimize the structural design and material formula of the clutch plate to achieve faster and more accurate design iterations and improve product performance.
Environmental protection and sustainability:
Integrate environmental protection concepts into material selection and production processes, reduce the use of harmful substances, improve resource utilization, and launch products that comply with EU RoHS and other environmental standards to meet the market's demand for green manufacturing.
Customized services:
We provide customized design and production services based on the specific needs of customers, including adjusting friction coefficients, optimizing size specifications, etc., to meet the personalized needs of different models and working conditions.
Through a series of optimization measures in the design and manufacturing process, our company has not only improved the performance and service life of the heavy duty truck 430 pull-type clutch disc assembly, but also ensured the high quality and reliability of the product. These technical optimizations not only reflect our continuous pursuit of technological innovation, but also the fulfillment of our commitment to customers - to provide valuable product competitive advantages and quality assurance, and are committed to bringing Aode products into thousands of households and providing automotive services. Contribute to the sustainable development of the industry.